Our Automatic High Speed Cut to Length Line for Metal Coil Shearing and Stacking production line integrates unwinding, leveling, servo feeding, high-speed cutting to length, and automatic stacking, achieving full process automation from metal coil to sheet metal, helping enterprises improve efficiency, reduce losses, and stabilize quality.
Product Attributes :
| No. | Name | Parameters |
| 1. | Control model | PLC control |
| 2. | Materials | Black steel (carbon steel), GI, PPGI,Normal Stainless steel (Not include mirror SS, thickness less than 1.5mm) |
| 3. | Thickness | 0.5-3 mm |
| 4. | Width | 500-1250 mm |
| 5. | Coil I.D. | Φ480-520 mm |
| 6. | Coil O.D. | ≤1500 mm |
| 7. | Coil weight | ≤15T |
| 8. | Diameter of leveling roller | 84mm |
| 9. | Distance of leveling roller | 90 mm |
| 10. | Number of leveling roller | 17 pcs |
| 11. | Number of pinch-roller | 2 pcs |
| 12. | Material of leveling roller | GCr15 |
| 13. | Material of cutter blade | LD |
| 14. | Line Speed | ≤60 m/min |
Product Overview: High speed, precise, and automated fixed length cutting solution
This production line is suitable for various metal coils such as cold-rolled plates, hot-rolled plates, galvanized plates, color coated plates, stainless steel plates, aluminum plates, copper plates, etc. It can complete cutting to length and automatic stacking of different thickness, width, and length specifications.
The entire line is mainly composed of the following modules:
1.Uncoiler:
Hydraulic or mechanical uncoiler, equipped with a pressure arm and anti roll device
2.Leveling machine:
Multi roll leveling to eliminate internal stress in the coil and ensure smooth surface of the board
3.Servo feeding system:
high-precision servo drive, precise and controllable fixed length
4.High speed shearing machine:
hydraulic or mechanical flying shear/stop shear, with a smooth cut and few burrs
5.Conveyor and Stacking System:
Automatic Conveyor, Alignment, Counting, Stacking, Neat and Efficient Stacking
6.PLC intelligent control system:
whole line linkage control, parameterized setting, easy operation
Core advantage: Why choose our fixed length cutting and stacking production line?
- High speed production, leading production capacity
The entire line adopts high-speed feeding and fast cutting coordinated control, with a fast production cycle and continuous stable operation. Compared to traditional manual or semi-automatic cutting methods, the production capacity has significantly increased, making it suitable for large-scale, continuous production needs.
- High precision sizing, stable and consistent length
The servo feeding system, combined with high-precision encoders and PLC control, allows for precise setting of the fixed length and high repeatability. The length of the cut board is consistent and the cut is flat, reducing subsequent processing allowance and material waste.
- Automatic stacking, neat and efficient
Equipped with automatic conveying, alignment, counting, and palletizing devices, the cut boards are automatically stacked neatly, reducing manual handling and sorting processes, lowering labor intensity, and improving finished product turnover efficiency.
- Board protection, reliable quality
Plate surface protection measures are taken in the processes of uncoiling, leveling, feeding, and conveying to avoid scratches, indentations, and contamination. It is particularly suitable for materials with high appearance requirements such as color coated plates, stainless steel plates, and aluminum plates.
- Intelligent control, easy to operate
PLC+touch screen human-machine interface, supporting parameter settings such as length, quantity, speed, stacking method, etc. It has functions such as automatic counting, fault alarm, and operation status monitoring, with intuitive operation and easy maintenance.
- Safe and reliable, reducing overall costs
The entire line is equipped with comprehensive safety protection and emergency stop devices to reduce the risk of manual operations. Automated continuous production can effectively reduce labor costs, material losses, and downtime, and enhance overall investment returns.
Application field: Widely serving the metal processing and manufacturing industry
- Metal processing and distribution center:
coil cutting and sizing, sheet cutting and distribution - Home appliance manufacturing:
refrigerators, washing machines, air conditioners, and other home appliance panels and structural components - Building materials:
metal roof panels, wall panels, ceiling panels, decorative panels - Automotive parts:
fixed length sheet metal for stamping, raw materials for structural components - Metal furniture and shelves:
cutting to length and batch preparation of sheet metal - Warehouse logistics and packaging:
supply and turnover of metal sheet to length - Stainless steel and aluminum plate processing:
cutting to length for plates with high surface requirements
Choose us, choose efficiency and peace of mind
We are well aware that the fixed length cutting and stacking production line is not only an equipment, but also an important production equipment for customers to improve delivery capabilities, stabilize product quality, and reduce overall costs. Therefore, we provide you with protection from every aspect:
1.Customized solution:
Provide free process solutions and layout suggestions based on material specifications, production capacity targets, and factory conditions
2.Precision manufacturing:
Key components are processed with precision, and the entire production line undergoes strict testing and inspection before leaving the factory
3.Installation and commissioning:
Professional engineers provide on-site guidance for installation, commissioning, and trial production
4.Training support:
training on the entire process of operation, maintenance, and upkeep
5.After sales service:
rapid response, timely supply of spare parts, lifelong technical support
Conclusion：
In today’s increasingly pursuit of high speed, precision, and automation in metal coil processing, a high-performance automatic high-speed metal coil cutting and stacking production line is a key investment for enterprises to improve production capacity, stabilize quality, and reduce manual dependence. We are committed to using advanced cutting technology, stable equipment quality, and a comprehensive service system to help customers achieve efficient conversion from coil to fixed length sheet, providing reliable guarantees for subsequent processing and delivery.
Welcome to contact us for exclusive production line solutions and quotations!
Let every fixed length board become a witness to efficiency and quality.
