The labor cost has skyrocketed, with only a few hundred meters processed by three people per day, resulting in a total delay in order delivery? Poor accuracy of keel, warping of wing edges, excessive rework during installation, and excessive material loss? Changing models is tedious, and orders with multiple specifications are difficult to deliver, resulting in wasted orders?
Do these pain points give you a headache? The C-shaped keel is the core load-bearing component of a building, and its processing efficiency and quality directly affect the project schedule, cost, and reputation. Choosing the right efficient and precise C-shaped keel Stud and Track Profile Roll Forming Machine can solve problems, reduce costs, and increase efficiency!
Pattern diagram:
Application Scenario:
- Civil buildings:
Ceiling decoration and indoor partition walls for residential buildings, villas, and apartments, compatible with various decorative panels to improve decoration efficiency and quality - Industrial buildings:
Ceiling, partition walls, and equipment supports for industrial plants and warehouses, resistant to corrosion and deformation, suitable for complex industrial working conditions. - Public buildings:
hospitals, schools, sports centers, and other places, with products that meet environmental and safety standards and accurately adapt to strict construction requirements.
Working flow:
Product Attributes：
| 1.Formed Material | GI | Thickness:0.7-1.2mm | ||
| 2.Decoiler | Hydraulic automatic decoiler | Manual decoiler | ||
| 3.Main body | Roller station | As your requirement | ||
| Diameter of shaft | 50mm solid shaft | |||
| Material of rollers | 45# steel, hard chrome plated on the surface | |||
| Machine body frame | Metal steel welded | |||
| Drive | will give you as free | |||
| Dimension(L*W*H) | 5500*800*1200(customize) | |||
| Weight | About 3T | |||
| 4.Cutter | Automatic | cr12mov material, no scratches, no deformation | ||
| 5.Power | Motor Power | 7.5KW | ||
| Hydraulic system power | 3KW | |||
| 6.Voltage | 380V 50Hz 3Phase | As your requirement | ||
| 7.Control system | Electric Box | Customized(famous brand) | ||
| Language | English(Support multiple languages) | |||
| PLC | Automatic production of the whole machine. Can set batch, length, quantity, etc. | |||
| 18.Forming Speed | 45m/min(customized) | Speed is adjustable according to customer’s request | ||
Core features:
1.Full process automation:
One person can operate, significantly reducing labor costs, increasing production capacity by more than 50% compared to traditional processing, ensuring timely delivery of orders.
2.High precision molding:
Multi pass progressive processing, strict control of keel size tolerance within ± 0.1mm, straight wing edges without warping, reducing installation rework and material loss.
3.Flexible and multi specification:
30 minute quick changeover, compatible with various conventional models such as 50/75/100, supports customization, and easily meets the needs of multi specification orders.
4.Stable and durable:
High strength steel body, precision transmission components with intelligent lubrication system, low failure rate, long-term stable operation to ensure production continuity.
