Cangzhou Zhongtuo Cold Roll Forming Machinery CO.,LTD.

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Highway guardrail roll forming machine W beam rolling machine

Product Details

Highway guardrail roll forming machine W beam rolling machine is for producing Guardrails with holes punched online in batch fully automatically. Highway guardrail or W beam we have two types: two wave guardrail and three wave guardrail rolling forming machines. Here are some drawing profile for your reference:

The most common type of Guardrail used now is W-Beam. also called two waves guardrail. And now Three-Beam guardrail is new one and which is a type of guardrail that is similar to two pieces of W-Beam Guardrail formed into one single section.

Guardrail or Guard rail, is a system to keep errant vehicles from straying into dangerous areas of highway. The thickness of the guardrail can be up to from 2.0mm to 4.5mm. But for highway guardrail designing, the thicker the coil is, the machine will be more expensive. For the machine of guardrail, we give the following three options:

Option A: Two wave guardrail rolling forming machine

Option B: Three wave guardrail rolling forming machine

Option C: Two wave three wave one machine guardrail rolling forming machine

 

Highway guardrail roll forming machine W beam rolling machine

The Layout of Highway Guardrail Roll Forming Machine is Uncoiling– Leveling– Punching– Cutting–Roll Forming– Auto Stacking

Three-beam, also named three waves guardrail, which is for heavy requirement

The end of the guardrail usually formed as a wing type. If you are interested in this wring part, we can also supply the pressing machine.

Guardrail wing end is the ends of every group of guardrail system

 

Highway guardrail roll forming machine W beam rolling machine

This machine is composed by the following elements: hydraulic decoiler or manual decoiler, punching system, main rolling forming machine , shearing system and the receiving table.

5 Ton Hydraulic Uncoiler

Feeding and Leveling Device

Punch holes device(Option)

The punches will be connected to a single hydraulic unit with tank, motor, pump, pressure control valves, pressure gauges, solenoid valves, hydraulic hoses, all designed to operate safely at the required operating pressure

 

Roll Forming Machine

Main Motor Power:22kw, ABB Brand AC Motor.Machine Voltage, Frequency, Phase:415V, 50Hz, 3Phase

Roll Station:16 stations

Roller-Material:GCR15,HRC58-62, with surface chromed,CNC

 

Main machine

1.Roll Station:16 stations

2.Roller Material:GCR15, HRC58-62, with surface chromed,CNC

3.Shaft Diameter: ¢76mm, Material: 45# steel with quenching and tempering

4.Transmission:By gear box, totally 16 groups

5. Machine base frame adopt H Beam steel welding

6. Buttons in the main roll forming machine for urgency stop if any malfunction.

7. Machine station adopt cast iron type to make it strong and stable.

8.All of driving part cover with protection mesh to avoid accidents.

Cutting Off Device

Cutting Type: Hydraulic cutting, connect with the punching hydraulic unit

Motor  Power:15KW(ABB brand motor)

Hydraulic Cutting After Forming: Cut guardrail panels after roll forming to required length

Cutting Motion: The roll forming part stops when cutting

Material Of Cutting Blade:Cr12 with heat treatment

Length Measuring: Automatic encoder length measuring;Brand: Omron

Tolerance Of Length: +/- 1.5mm Each piece end product

 

Aviation Connect Plug Controlled Cabinet

The worker can set all the data of length, quantity, holes position on the touch screen which will control the machine

1.The worker input the length and quantity of the product through touch screen, the touch screen will show the working status of the machine.

2. Automatic stopping of the equipment after finishing setted producing.

3. Operating System Language: English and Chinese

4. Cutting length inaccuracy can be amended e

5.control Panel: Button-type switch and touch screen

6.Unit Of Length: Millimeter (mm)

7. PLC Brand: Panasonic PLC

8.Encoder: Omron Brand

9. Frequency Converter Brand: Yaskawa

10.Touch Screen: MCSG

11.Controlled System Power: Overload Protection

 

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